Retrofit product design for easy injection molding manufacturing

  • ステータス: Closed
  • 賞金: $200
  • 受け取ったエントリー: 3
  • 優勝者: dXav

コンテスト概要

Hello,

This project is to redesign an existing product (details attached) to make it compatible for injection molding. The existing product was designed for 3D printing and the design is not compatible for injection molding manufacturing.

In scope: basic design and curvatures. Final design must be an injection moldable design.

Out of scope: the honey comb design can be removed.

If there are more questions, please don't hesitate to ask.

Regards,

Travis

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公開説明ボード

  • dXav
    dXav
    • 6年間前

    ...

    • 6年間前
  • Kinated
    Kinated
    • 6年間前

    working on it and please can you make it #sealed #sealed #sealed

    • 6年間前
  • dXav
    dXav
    • 6年間前

    Hi, Do you need mold design too?

    • 6年間前
  • dXav
    dXav
    • 6年間前

    ok please check the entries

    • 6年間前
  • Travs17
    コンテスト所有者
    • 6年間前

    Hello, the ejection can be manual or automatic. It does not have to be in one piece as long as it is very structurally strong enough to hold 40 lbs. through the cylinder.

    • 6年間前
  • zack003
    zack003
    • 6年間前

    Does it have to be done in one piece? i was thinking about splitting it. Parting the cylinder and support from the base and molding them separately.

    • 6年間前
  • dXav
    dXav
    • 6年間前

    One more question... Will you need the ejection of the part to be manual or automatic?

    • 6年間前
  • Travs17
    コンテスト所有者
    • 6年間前

    Hello, no the tube can be straight.

    • 6年間前
  • dXav
    dXav
    • 6年間前

    The tube must retain the angle?.

    • 6年間前
  • piyushlovanshi
    piyushlovanshi
    • 6年間前

    Although, I am a student. According to what I know, if you try to make the whole product at once by injection moulding, it won't have as much strength as it would if 3D printed. Or else you may produce it in various parts to be assembled later on. Thanks.

    • 6年間前
  • Travs17
    コンテスト所有者
    • 6年間前

    Also, to clarify, if the proposal is more than one part, the product will need to be able to hold 30 lbs. multi-directionally. The base will be strapped to a tree or tree branch and a smaller pole will be inserted in the cylinder so the product needs to be durable and strong.

    • 6年間前
  • Travs17
    コンテスト所有者
    • 6年間前

    Thank you all for the feedback. I'm open to all ideas, design changes, and manufacturing processes. Ideally, I want as few parts as possible but understand there may be manufacturing limits. I'm not familiar with "molds with servos and pneumatic system". dXav - how does this work. Including molding tooling costs I do not want the cost of the product to exceed $7 per unit.

    • 6年間前
  • dXav
    dXav
    • 6年間前

    Hi, I need to know the manufacturing limitations that you have: If you have CNC machines, EDM machines, and regarding mold design: It is very difficult (if not impossible) to make the base be ejected, so if you are thinking In making 2 different pieces in the same mold (body and base that are going to be assembled) I need to know because you could get the mold of a single pieces applying pneumatic systems.

    On the other hand the honeycomb can be preserved.

    Feel free to contact me to discuss design.

    • 6年間前
    1. vollbrecht
      vollbrecht
      • 6年間前

      I think without changes, dXav is right. This part is impossible to make as injection-molded part.

      • 6年間前
    2. dXav
      dXav
      • 6年間前

      Yes, it is possible, I have worked on similar projects in molds with servos and pneumatic systems, but it depends on the budget that he has to make the mold.

      • 6年間前
  • Kinated
    Kinated
    • 6年間前

    Q2: Can we sperate the product into 3 main parts so it would be easy moldable ?

    • 6年間前
  • Kinated
    Kinated
    • 6年間前

    Q1: Do you want the MOLD Design or just to redesign the product to be compatible with injection molds?

    • 6年間前
  • Kinated
    Kinated
    • 6年間前

    #sealed please

    • 6年間前
  • CEC2016
    CEC2016
    • 6年間前

    Those file could not opened which you have sent.

    • 6年間前

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